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Features and Benefits:
Heater bakeout
• Protects heater on start up
• Eliminates labor and time associated with checking for wet heaters
Integrated semiconductor fusing, current transformer and user interface
• Saves installation time and eases setup and commissioning
• Delivers a user-friendly, intuitive interface
Industry-leading design and serviceability
• Offers a robust SCR design to meet a rugged industrial environment’s high quality and reliability needs
• Provides quick and easy access to maintain and service fuses and individual legs in minimal time
• Enables fast troubleshooting by providing helpful thermal system diagnostics
Comprehensive power controller range
• Provides wide range of options from simple single-phase to complex three-phase loads to 690V
100KA short circuit current rating (SCCR)
• Enables greater protection in the event of a short circuit
c-UL® 508 Listed
• Shortens project schedules, agency testing and expenses
Control modes: contactor, voltage, current or power
• Satisfies a wide range of demanding thermal applications
Load firing modes: zero-cross, burst fire, phase angle, soft start, half-cycle, single-cycle, delayed triggering
• Handles a wide range of load types including nichrome, medium and long waveform infrared lamps, moly (Kanthal® Super), transformers, silicon carbide, UV lamps and tungsten
• Protects and extends the life of connected loads
Wide range of communication protocols
• Enable factory and process automation with connectivity access to process and equipment data using Modbus® RTU, Modbus® TCP, EtherNet/IP™, Wi-Fi, Profibus, Profinet, USB device (configuration and data file transfers)
Open heater and shorted SCR indication
• Minimizes production downtime with easy to understand, intelligent, troubleshooting diagnostics
Integrated USB and user interface for configuration
• Easily and safely program configuration settings as the user interface can be powered through USB connection
• Eliminates a user from having to work in a high voltage hazard environment. High voltage to controller or system panel can be turned off while setting controller configuration
MODEL NUMBER GUIDE:
| D | T | __ | __ | __ | __ | __ | __ | __ | __ | __ | __ | __ | __ | __ |
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 |
| 1-2. Series Aspyre | |
| D T= Base model includes: power control loop for open loop, voltage, current or power control, two analog inputs (0-10VDC, 4-20mA selectable), two digital inputs, semiconductor fusing and current transformers for each leg, mechanical relay heater break alarm, RS-485 Modbus communications, LED user interface and keypad, 10VDC auxiliary power supply. | |
| 3. Phase | |
| 1 = 1 phase, 1 controlled leg | |
| 2 = 3 phase, 2 controlled legs | |
| 3 = 3 phase, 3 controlled legs | |
| 4-5. Maximum Line and Load Voltage | |
| 48 = 480VAC | |
| 60 = 600VAC | |
| 69 = 690VAC – only available for 300A and greater models | |
| 6-8. Output Current Amps | |
| 035 = 35 amps | |
| 040 = 40 amps | |
| 060 = 60 amps | |
| 090 = 90 amps | |
| 120 = 120 amps | |
| 150 = 150 amps | |
| 180 = 180 amps | |
| 210 = 210 amps | |
| 300 = 300 amps | |
| 350 = 350 amps | |
| 400 = 400 amps | |
| 500 = 500 amps | |
| 600 = 600 amps | |
| 700 = 700 amps | |
| 800 = 800 amps | |
| 1K1 = 1100 amps | |
| 1K4 = 1400 amps | |
| 1K6 = 1600 amps | |
| 1K8 = 1800 amps | |
| 2K1 = 2100 amps | |
| 9. Nominal Voltage Supplied to SCR | |
| 1 = 100/120VAC Nominal. Max Range 90-135V. | |
| 2 = 200, 208, 220, 230 or 240VAC Nominal. Max Range 180-265V | |
| 3 = 277VAC Nominal. Max Range 249-305V | |
| 4 = 380, 400, 415, 440 or 480VAC Nomimal. Max Range 342-528V | |
| 5 = 600VAC Nominal. Max Range 540-660V | |
| 6 = 690VAC Nominal. Max Range 621-759V | |
| 10. Additional Options | |
| A = Current Limit Loop & Analog Retransmit Output 1 | |
| B = None | |
| C = Current Limit Loop | |
| D = Analog Retransmit Output 1 | |
| Note: Current Limit Loop only available with 1-phase, 1-leg and 3-phase, 3-leg models (DT1 and DT3). Exception: Current Limit Loop not available with the 35A and 40A 3-phase, 3-leg models. | |
| 11. Cooling Fan Voltage* | |
| 0 = No fan – option only valid for models 60A or less | |
| 1 = 120VAC | |
| 2 = 240VAC | |
| 3 = 24VDC | |
| * Cooling Fan Voltage required on models 90A or more. No fan option required for models 60A or less. |
|
| 12. Additional Wired Communications (Modbus RTU-485 comes standard in all models) | |
| 0 = No additional wired communications | |
| 1 = Modbus TCP | |
| 3 = Profibus DP | |
| 4 = Profinet | |
| 5 = EtherNet/IP | |
| Note: all additional communication options include auxiliary 24VDC backup power supply for communications. | |
| 13. Wireless Communication and Data Logging | |
| A = None | |
| C = Data Logging with Battery Backup and Real Time Clock* | |
| * 40A and lower models do not include battery backup or real time clock. | |
| 14-15. Custom Options | |
| AA = Standard with user manual documentation | |
| AB = Standard without user manual documentation | |




Watlow’s ASPYRE® DT power controller family is flexible and scalable, and available with a variety of options allowing one platform to be re-used across a wide range of applications, which can help save time and money. ASPYRE DT models available include sizes from 35 to 2100 amps. This power controller family features multiple advanced microprocessor-based firing and control mode algorithms. Combined with diagnostics and several communications options the product enables equipment and factory automation. ASPYRE DT offers a comprehensive list of modular options that deliver space and labor savings including controlled legs (1, 2 or 3), semiconductor fusing, load current measurement, amperage size and user interface.

